Custom flanges and accessories for Singapore client: Expert solutions by Haihao Group
Recently, Haihao Group had the privilege of assisting a valued Singapore client by producing a batch of customized flanges and related accessories. As a global leader in the piping system industry, our expertise in flange manufacturing and custom solutions ensures we meet the most specific and technical requirements. Below is a detailed overview of this project.
Order Specifications
The client required a specialized assembly comprising multiple components with specific materials, dimensions, and finishes, as outlined below:
1.Special Flat Face Flange:
Size: 2 1/2 inches
Material: ASTM A105 with hot-dipped galvanization
2.Half Threaded Coupling:
Size: 2 1/2 inches BSPP thread
Pressure: 3000#
Material: ASTM A105 with hot-dipped galvanization
3.Male Threaded Adapter:
Size: 2 1/2 inches BSPP thread
Pressure: 3000#
Material: Brass
4.Gasket:
Size: 2 1/2 inches
Material: Compressed non-asbestos fiber with NBR binder
Thickness: 3mm
Pressure Rating: 150 psi
5.Stud Bolts, Nuts, and Washers:
Specification: 4 sets of 5/8-inch x 50mm stud bolts with nuts and washers
Material: ASTM A193 B7 (studs) and ASTM A194 2H (nuts)
Key Deliverables and Features
1.Custom Manufacturing and Compliance
All components were produced according to the client’s construction drawings, ensuring precise dimensions and design requirements.
The flange and coupling were treated with hot-dipped galvanization for enhanced corrosion resistance and durability in harsh environments.
2.Assembly and Certification
The components were pre-assembled to simplify installation at the client’s site.
An EN 10204-3.1 material certificate was provided for all parts to ensure traceability and compliance with international standards.
3.Tailored Materials for Performance
The use of ASTM A105 steel with galvanization for key components ensures strength and durability.
Brass material for the threaded adapter offers excellent corrosion resistance, particularly in marine and offshore applications.
Non-asbestos fiber gaskets with NBR binder provide effective sealing for fluid transfer under moderate pressure.
Why Choose Haihao Group?
With over 40 years of experience, Haihao Group is a trusted expert in custom flange manufacturing and piping system solutions. Our ability to provide tailored solutions, such as this assembly for a SOLAS International Shore Connection, demonstrates our commitment to meeting complex client needs with precision and quality.
Our in-house facilities, technical expertise, and adherence to international standards like EN 10204-3.1 position us as a reliable partner for global clients in industries including marine, oil and gas, and petrochemicals.
This project highlights Haihao Group’s dedication to delivering high-quality, customized solutions that exceed client expectations. Whether you need specialized flanges, gaskets, or complete piping assemblies, Haihao Group is here to provide expert guidance and manufacturing excellence.
For more information or to discuss your project requirements, contact Haihao Group today! Email:sales@haihaogroup.com